11
Wire Size
.023/.025 in (0.6 mm) #151 024 — — —
.030 in (0.8 mm) #151 025 — — —
.035 in (0.9 mm) #151 026 #243 233 #151 052 —
.040 in (1.0 mm) #161 190 — — —
.045 in (1.1/1.2 mm) #151 027 #243 234* #151 053 #151 070
.052 in (1.3/1.4 mm) #151 028 #151 038 #151 054 #151 071
1/16 in (1.6 mm) #151 029 #243 235 #151 055 #151 072
.068/.072 in (1.8 mm) — — #151 056 —
5/64 in (2.0 mm) — #151 040 #151 057 #151 073
3/32 in (2.4 mm) — #151 041 #151 058 #151 074
7/64 in (2.8 mm) — #151 042 #151 059 #151 075
1/8 in (3.2 mm) — #151 043** #151 060** #151 076**
Drive Roll Kits and Guides
(Order from Miller Service Parts.)
Drive Roll Kits
Select drive roll kits from chart below according to type and wire size being used.
Drive roll kits include 4 drive rolls, the necessary guides and feature an anti-wear sleeve for inlet guide.
*Accommodates .045 and .047 (3/64 in) wire. ** May require a low-speed, wire-feed drive-roll option.
“V” groove
for hard wire
“U” groove for soft
wire or soft-shelled
cored wires
“V” knurled for
hard-shelled
cored wires
“U” cogged for
extremely soft wire or
soft-shelled cored wires
(i.e., hard facing types)
Wire Size
.023–.040 in
(0.6–1.0 mm)
.045–.052 in
(1.1–1.4 mm)
1/16– 5/64 in
(1.6– 2 mm)
3/32–7/64 in
(2.4– 2.8 mm)
1/8 in (3.2 mm)
Inlet Guide
#150 993
#150 994
#150 995
#150 996
#150 997
Intermediate
Guide
#149 518
#149 519
#149 520
#149 521
#149 522
Wire Guides
Genuine Miller Accessories
(continued)
Coolmate 3
Coolmate 4
Coolmate V3
Genuine Miller Services
Consulting Services
Field Application Support #195 480
Axcess E systems may require factory-trained technical support, depending on the complexity
of the application and the local availability and capability of qualified welding engineers or
technology experts. Contact the factory with questions. Factory support is available at a flat rate
of $1250.00 per day (plus expenses), when scheduled more than 10 days in advance. With less
than 10-day notice, rates may be higher. Rates are based on a 10-hour day, including travel.
One day minimum.
Coolant Systems
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
Coolmate
™
3
#043 007 115 VAC
#043 008 230 VAC
For use with water-cooled torches rated up to
600 amps. Unique paddle-wheel indicator,
external filter and easy-fill spout.
Coolmate
™
V3 #043 009 115 VAC
For use with water-cooled torches rated up to
500 amps. Vertical design conveniently mounts
to Miller cylinder rack in place of one cylinder.
Coolmate
™
4 #042 288 115 VAC
For use with water-cooled torches rated up to
600 amps. Tough molded polyethylene case
with carrying handle.
Low Conductivity Coolant #043 810
Sold in cases of four 1-gallon recyclable plastic
bottles. Miller coolants contain a base of
ethylene glycol and deionized water to protect
against freezing to -37˚F (-38˚C) or boiling to
227˚F (108˚C). Also contains a compound that
resists algae growth.
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