Miller-electric XMC 4000 Manual do Utilizador

ProcessesMultiprocess WeldingOM-221 694B2006−07DescriptionArc Welding Power SourceXMC 4000400 VoltsR

OM-221 694 Page 6A Warning! Watch Out! There are possiblehazards as shown by the symbols.1 Electric shock from wiring can kill.2 Disconnect input plug

OM-221 694 Page 7207 290=100 h. std.21 354761 Warning! Watch Out! There arepossible hazards as shown by thesymbols.2 Disconnect input plug or power be

OM-221 694 Page 82-2. Manufacturer’s Rating Labels2-3. Symbols And DefinitionsAAmperageAlternatingCurrent (AC)VVoltageRemote On OffProtective Earth(Gr

OM-221 694 Page 9SECTION 3 − INSTALLATION3-1. SpecificationsRated WeldingOutputVoltageRangeAmperageRangeMaximumOpen-CircuitVoltage DCIP RatingAmperes

OM-221 694 Page 103-3. Volt-Ampere Curvesva_curve1 4/95 − SA-178 652 / SA-178 653Volt-ampere curves show minimumand maximum voltage and amper-age outp

OM-221 694 Page 113-4. Selecting A Locationloc_2 3/96 - ST-801 1921 Lifting HandlesDo not use handle to lift unit.2 Rating LabelUse label to determine

OM-221 694 Page 123-5. Weld Output Terminals And Selecting Cable SizesY ARC WELDING can cause Electromagnetic Interference.To reduce possible interfer

OM-221 694 Page 133-7. Circuit BreakersCircuit breakers with numbers 7and 10 are placed inside the welderon the wire feeder side as shown.1 Circuit Br

OM-221 694 Page 143-9. Electrical Service GuideActual input voltage should not exceed ± 10% of indicated required input voltage. Ifactual input voltag

OM-221 694 Page 15SECTION 4 − OPERATION4-1. Front Panel Controls 1420181912109117856171316152 1 4 31 ON/OFF Switch (I/O)Use switch to turn unit On/Off

Thank you and congratulations on choosing Miller. Now you can get thejob done and get it done right. We know you don’t have time to do it anyother way

OM-221 694 Page 164-2. Switching On the Unit and Recalling Factory Parameters. Write down any parametersthat need to be restored beforeperforming this

OM-221 694 Page 174-4. Wire Type Selection In Synergic MIG Or Synergic Pulsed MIG Welding1 L5 LED2 L6 LED3 L7 LED4 L8 LED5 P4 Push ButtonPress P4 unti

OM-221 694 Page 184-6. Trigger Mode Selection. Always check and set a trigger mode.If trigger mode is undefined for a weld-ing process, select the des

OM-221 694 Page 194-7. Inductance, Material Thickness, And Gas Selection In Manual MIG, Synergic MIG,And Synergic Pulsed MIG. Incorrect settings in an

OM-221 694 Page 204-9. Setting And Using Weld Parameters From Memory. Check memory parameter forproper settings before theselections.Four memory selec

OM-221 694 Page 214-11. Preparing Unit For MIG WeldingTo select MIG welding process, proceed asfollows:Follow safety precautions according toSection 1

OM-221 694 Page 224-13. Manual MIG Welding Advanced SettingsTo change all values list, unit must beMENU FULL. To set unit to MENU FULL,proceed as foll

OM-221 694 Page 234-15. Synergic MIG Welding Advanced SettingsTo change all values list, unit must beMENU FULL. To set unit to MENU FULL,proceed as fo

OM-221 694 Page 244-16. Preparing Unit For Synergic Pulsed MIG WeldingP3 P6 P7E1 D1 D2 E2P4 P5Set Synergic Pulsed MIG welding processusing P3 push but

OM-221 694 Page 254-17. Synergic Pulsed MIG Welding Advanced SettingsTo change all values list, unit must beMENU FULL. To set unit to MENU FULL,procee

INDICESECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 .

OM-221 694 Page 264-18. Preparing Unit For TIG Welding4562 1 3P6P3To select TIG welding process, proceed asfollows:Follow safety precautions according

OM-221 694 Page 274-20. TIG Lift-Arc Welding11 − 2Seconds“Touch”Do NOT Strike Like A Match!2Ref. S-156 279Lift-Arc StartWhen Lift-Arct button light is

OM-221 694 Page 28SECTION 5 − MAINTENANCE & TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more oftenduri

OM-221 694 Page 295-3. Circuit Breakers CB7 And CB101 Circuit Breaker CB7Protects 115 volts ac power supplyto water cooler from overload. IfCB7 opens,

OM-221 694 Page 305-4. TroubleshootingTrouble RemedyNo weld output: unit completely inopera-tivePlace line disconnect switch in On position (see Secti

OM-221 694 Page 315-5. Help DisplaysD2D1D2D1D2D1HELP 0D2D1D2D1D2D1D2D1D2D1HELP 1HELP 2HELP 3HELP 4D2D1HELP 5D2D1HELP 6HELP 8HELP 9HELP 15D2D1HELP 7D2D

OM-221 694 Page 32SC-187 212-A. All directions are in reference to the frontof the unit. All circuitry referred to islocated inside the unit.Help 0Ind

OM-221 694 Page 33SECTION 6 − ELECTRICAL DIAGRAMJanuary 26, 2005

OM-221 694 Page 34SECTION 7 − PARTS LIST. Hardware is common andnot available unless listed.1011121314151617February 11, 2005Figure 8-1. Unit Outer As

OM-221 694 Page 35DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Unit Outer AssemblyQuantity1 000151187 Latch 2. . . . . . . . . . . . . . . . . . . .

dec_stat_Milan_6/05Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rati

OM-221 694 Page 36. Hardware is common andnot available unless listed.February 11, 2005Figure 8-2. Unit Main Assembly

OM-221 694 Page 37DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-2. Unit Main AssemblyQuantity18 CR5,6,R1 0001751940 Resistor/Capacitors 1. . . . . . .

Notes

Effective January 1, 2006This limited warranty supersedes all previous Miller warranties and is exclusive with no otherguarantees or warranties expres

PRINTED IN USA © 2006 Miller Electric Mfg. Co. 1/06ITW Welding Products Italy S.r.l.Via Privata Iseo, 6/E20098 San GiulianoMilanese, ItalyPhone: 39 (

OM-221 694 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these

OM-221 694 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

OM-221 694 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-221 694 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document

OM-221 694 Page 5SECTION 2 − DEFINITIONS2-1. Manufacturer’s Warning Label DefinitionsWarning! Watch Out! There are possiblehazards as shown by the sym