Miller Electric Welding Manual do Utilizador

Visit our website atwww.Miller-Welds.comProcessesDescriptionPlasma Arc (PAW) WeldingOM-169 510June 1995Automatic WeldingRobot PAW Interface

OM-169 510 Page 6LEFT SIDE RIGHT SIDERobot ControlS-0782Blank Cover PlatesBlank Cover Plates(Both Rows)Figure 3-6. View Of Left And Right Sides Of Rob

OM-169 510 Page 7Robot ControlSide PanelFilter BoxCordScrewStar WasherNutST-152 641Figure 3-7. Installation Of Securing Hardware For Filter Box q. Rou

OM-169 510 Page 8TB2CN69TB1CN68CN67CN80LED301LED202LED203LED204LED205LED101 LED305LED302LED303CN22CN37CN73CN38F2(1A)FC11LED304F3 (3A)JP501JP304 JP303

OM-169 510 Page 9WC 100BPlasmaShock SensorCableTorch CableSupport Bracket115VAC InputPower CordGroundRod No.2Outlet CableSupport ArmClampsTorchCable I

OM-169 510 Page 10PAW/ComputerTorch CableSupport BracketGroundRod No.2BraidedInterfaceServoGroundCableRobot ControlHigh FrequencyFilter BoxShock Senso

OM-169 510 Page 11ST-800 7361 2 3 4 5 6 7 8 9 10 11 12 13 14 15CONT.PILOT PILOTPLASMASHIELD1CR CSR PSRFigure 3-12. Terminal Strip TB1 Location Inside

OM-169 510 Page 12 g. Yellow lead to terminal 14.9. Route cable from welding power source negative(–) weld output receptacle through opening inrear of

OM-169 510 Page 13SECTION 4 – ROBOT PROGRAM MODIFICATIONSIMPORTANT: The robot program must be changed toaccommodate plasma arc welding. The program i

OM-169 510 Page 14ST-800 747-AScribeRobotArmSleeveTorchHeadAssemblyMarksSleeveTorchHeadAssemblyRobotArmScribeMarksMRV2 Robot MRH2 RobotFigure 4-2. Mar

OM-169 510 Page 15TEACHSERVO OFFTEACH EDITFILEALLOTLOCK>2. Press the FUNCTION APPLICATION key for additional functions to appear on the display.P

OM-169 510 Page 16POWER SOURCE WI REGMAW .035 .045 .062SYNERGIC .035 .045 .062GTAW–100 .035 .045 .062GTAW–300 .035 .045 .062USER REGI STERDI F Y SC _

OM-169 510 Page 17POWER SOURCE WI REGMAW .035 .045 .062SYNERGIC .035 .045 .062GTAW–100 .035 .045 .062GTAW–300 .035 .045 .062USER REGI STERDI F Y SC _

OM-169 510 Page 18RAT I NG OF POWER SOURCE$WTBD31TYPE SEPA. SYNER. T IGRAT I NG CURRENT 300AW–FEEDER RAT ING 256 i .PUSH RECORD AFTER SETT I NGAXIS ML

OM-169 510 Page 1914. Press the RECORD RECORD key.TEACH MODESERVO OFFSENSOR ARSELECT TYPE OF PARAMETERBY FUNCT ION KEYC–S TOUCH–S W–CHARA S–DATA >1

OM-169 510 Page 20AXIS ML4TEACHSERVO OFFDISP. REF. DISP. REF.1. 5A 0.0V 50i. 2.0V2. 79A 2.0V 102i . 4.0V3.190A 5.0V 153i . 6.0V4.301A 8.0V 205i . 8.0V

OM-169 510 Page 21SECTION 5 – ELECTRICAL DIAGRAMSFigure 5-1. Circuit Diagram For Robot PAW SystemSC-169 456

OM-169 510 Page 22SB-169 458Figure 5-2. Circuit Diagram For Robot PAW Interface PanelSB-169 459-AFigure 5-3. Wiring Diagram For Robot PAW Interface Pa

OM-169 510 Page 23SA-146 608-AFigure 5-4. Circuit Diagram For High-Frequency FilterSA-146 609-BFigure 5-5. Wiring Diagram For High-Frequency Filter

OM-169 510 Page 24SECTION 6 – HF IN PLASMA ARC WELDINGmod6.2* 5/94WARNINGHIGH-FREQUENCY RADIATION can interfere with radio navigation, safety services

OM-169 510 Page 251 Plasma Arc Welding Power SourceGround metal machine case, line discon-nect device, input supply, and workpiece (ifrequired).2 Cent

OM-169 510 – 6/95EMF INFORMATIONThe following is a quotation from the General Conclusions Sectionof the U.S. Congress, Office of Technology Assessment

OM-169 510 Page 26SECTION 7 – PARTS LISTDescription QuantityPartNo.Dia.Mkgs.Spectrum InterfaceCR10,11 052 964 RELAY, encl 24VDC DPDT 2. . . . . . .

OM-169 510 Page 27Description QuantityPartNo.Dia.Mkgs.Spectrum Interface (Continued)169 452 SHOCK SENSOR, w/cover (consisting of) 1. . . . . . . . . .

Notes

OM-169 510 Page 1SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS1-1. GENERAL INFORMATION AND SAFETYA. GeneralInformation presented in this manual and

OM-169 510 Page 2IMPORTANT: When installing or operating plasma arcwelding equipment, refer to the Plasma Welding Con-sole Owner’s Manual and Welding

OM-169 510 Page 3Robot ArmInsulatorPlateShock Sensor LeadsShock SensorTorchMountingTorch ClampST-800 733BracketMountingBracketClampWelding GunBodyFigu

OM-169 510 Page 4 g. Connect lead 23 from PAW interface panel toterminal A on terminal strip 2T. h. Route plug 30/31 from PAW interface panelthrough c

OM-169 510 Page 5ST-800 836SleeveGreen And BlackConnectionsYellow And RedConnectionsTorch HeadAssemblyFigure 3-5. Connections At Torch Head Assembly7.